SKU: 22669172043

HPS Hot & Cold Side Charge Pipe with Intercooler Boots Kit, 03-07 Ford F450 Superduty Powerstroke 6.0L Diesel Turbo, Red

Sale price$205.17 Regular price$227.97
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Ships within 48 hours · Estimated delivery Aug 23 - Aug 28

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Description

HPS Hot & Cold Side Charge Pipe with Intercooler Boots Kit, 03-07 Ford F450 Superduty Powerstroke 6.0L Diesel Turbo, RedThe late 2003 2007 Ford F series super duty trucks came equipped with a 6. 0L Powerstroke diesel engine making them a powerhouse and great work trucks. However, they have some shortcomings that gave these engines a bad reputation. We brought in two different models of these trucks to dissect and investigate the issues. What we came up with is our upgraded 6061 aluminum HPS Cold Side and Hot Side Charge Pipe Kit that addresses the weak links in the

The late 2003-2007 Ford F-series super-duty trucks came equipped with a 6.0L Powerstroke diesel engine making them a powerhouse and great work trucks. However, they have some shortcomings that gave these engines a bad reputation. We brought in two different models of these trucks to dissect and investigate the issues. What we came up with is our upgraded 6061 aluminum HPS Cold Side and Hot Side Charge Pipe Kit that addresses the weak links in the charge air system.

Difference between HPS Complete Charge Pipes Kit and other aftermarket kits are listed below.

HPS Hot Side Charge Pipe with Mounting Brace
The factory Hot Side is commonly known to fail at the turbo boots. We found that the factory steel Hot Side pipe is a major culprit in causing boost leaks and power loss problems on all years of the 6.0L Powerstroke Diesel engine. The factory Hot Side pipe sits in the engine compartment freely with nothing holding it in place except for the boots, placing a lot of stress on the boots. Our approach to this issue is to create the pipe out of 6061 aluminum tubing to reduce the weight on the boots by about 50%. On top of that, we designed a brace to securely mount the Hot Side pipe, further relieving any weight and stress from the boots.

HPS Cold Side Charge Pipe
When the 6.0L Powerstroke Ford F-Series first came out, it was equipped with plated steel pipes for both hot and cold side. The pipes were heavy as well as robust. During the mid-cycle refresh for the 2005 models, the cold side pipe was replaced to an injection molded plastic charge pipe. Owners of these trucks would begin noticing loss of power caused by cracks in the plastic pipe. The HPS Cold Side Charge Pipe, modeled off of the OEM part, replaces the OEM hard and brittle plastic charge pipe with our mandrel bent 6061 aluminum piece. Our aluminum Cold Side Charge Pipe is also an upgrade to early model steel pipes for those who want to reduce weight and simply want to add some color to the engine compartment.

HPS Ultra High Temp 4-ply Aramid Reinforced Fluoro-lined Silicone Boots
In our analysis, the stock intercooler boots are made of silicone and is reinforced with 2 layers of polyester. Because the 6.0L Powerstroke engines breathe a lot of oil through the turbo, silicone hoses will degrade causing them to become soft and gummy. Over time, the boots will either rip or blow through. On our HPS direct fit intercooler boots for the 6.0L Powerstroke Diesel Ford F-Series trucks, we added a fluoroelastomer liner to allow constant flow of oil without the negative consequences. We also replaced the 2 layers of polyester with 4 layers of Aramid fiber, raising the maximum operating temperature to 500F. The added layers also plays a role in allowing higher operating pressures, keeping your truck on the road longer.

HPS Heavy Duty Spring-Loaded T-Bolt Clamps
We provide Stainless Steel Spring-Loaded T-Bolt clamps with our intercooler boot kits on every connecting point of the charge air system for the 6.0L Powerstroke Diesel Ford F-Series trucks. The housing and band are made of a 300 series stainless steel and offer great corrosion resistance. The Bolt, Nut, and Spring are zinc plated steel for excellent reusability and protection from the elements.

REMARK: The complete kit for the 6.0L Powerstroke Diesel Ford F-Series trucks is designed and modeled based on OEM parts. This kit will work with direct bolt-on intake kits as well as direct fit upgraded intercoolers.

HPS Intercooler Pipe Kit Features and Specification

- Unique mounting brace design on the hot side for added structural rigidity to the Hot Side pipe.
- Mandrel bent 6061 aluminum tubing increase air volume and air flow. Upgrade 05-07 model factory plastic charge pipe.
- Includes HPS 4-ply aramid reinforced fluoro-lined silicone couplers for excellent oil resistance minimizing premature failure (Maximum temperature rating: 500F)
- Spring-Loaded T-Bolt Clamps. Industrial grade constant tension clamps eliminate the need for maintenance in fluctuating temperature conditions.
- Includes easy to follow step-by-step installation manual with clear pictures and instructions to guide the installer throughout the whole process.
- No modification is required during the installation.
- Color: Red
- NOT CARB Complaint
- System Type: Charge Pipe (Hot & Cold Side) with Silicone Hoses

Vehicle Application
2007 Ford F450 F450 F450 F550 Superduty Pickup 6.0L V8 Diesel Turbo
2006 Ford F450 F450 F450 F550 Superduty Pickup 6.0L V8 Diesel Turbo
2005 Ford F450 F450 F450 F550 Superduty Pickup 6.0L V8 Diesel Turbo
2004 Ford F450 F450 F450 F550 Superduty Pickup 6.0L V8 Diesel Turbo
2003 Ford F450 F450 F450 F550 Superduty Pickup 6.0L V8 Diesel Turbo

Compatible with OEM part numbers
3C34-6C640-CA
3C34-6C640-DA
3C34-6K769-AB
3C3Z-6K769-CA
5C34-6C646-AH
5C34-6K769-AA
6C34-6C640-AA
6C34-6C640-BA
6C34-6C640-CA
6C34-6C646-AF
6C3Z-6C640-A
6C3Z-6C640-AA
6C3Z-6C640-B
6C3Z-6C640-C
6C3Z-6C646-A
6C3Z-6C646-BA
6C3Z-6K769-B

Shipping Notes
  • Free Standard Shipping on $100+ Orders to the USA.
  • Except Preorder products are shipped in 48 hours.
  • Delivery to the USA:
  1. Standard Shipping : 3-10 business days
  • If time is of the essence, please consider selecting expedited delivery for faster service.
Exchange/Return Notes
  • We offer a 30-day return/exchange service after receiving.
  • Final sale items are not eligible for returns or exchanges.
  • To process your return/exchange, please contact us at [email protected]
  • Please click here for more details>>> Return & Exchange Policy
SKU: 22669172043

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4.6 ★★★★★
Based on 15 reviews
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Product Reviews
C
Verified Purchase
Cowey Crew
Grantham, US
★★★★★ 4
Great Toy, but Big Dogs Destroy the Squeakers Fast
Color: Wild Duck, Hare, Squirrel & Alligator, Size: Large
My big dogs had the squeaker torn out in no time, but my little dog absolutely loves this toy. It’s the perfect size for her, and she carries it everywhere. Durable enough for small pups, just not tough enough for heavy chewers. Still a fun toy overall!
WAS THIS REVIEW HELPFUL?YesReportShare
Reviewed in the United States on February 15, 2026
L
Verified Purchase
Leigh Evans
Grantham, US
★★★★★ 5
Fun for dogs
Color: Green/Alligator, Size: Small
Smaller than I expected, but the two little dogs love it! They love shaking it, making it squeak, tugging it against each other & chasing it when I throw it to fetch. They often sleep laying on it.
WAS THIS REVIEW HELPFUL?YesReportShare
Reviewed in the United States on May 25, 2026
A
Verified Purchase
AngelKlein2275
Los Angeles, US
★★★★★ 3
WEIRD feature - requires a water bottle
Color: Cow, Size: Large
Cute, but buyer beware. Maybe the description said this, but who would think to read for this.... You have to insert an empty bottle (like an old water bottle) for it to make the crinkle noise. There is a velcro spot at the base where you can open it and insert the water bottle for the noise factor and your dogs entertainment. I've yet to do that, but feel like my dog is gonna figure out the velcro and get the bottle out in no time. Seems like a waste of money. I could just give her an empty water bottle without the toy for free.
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Reviewed in the United States on June 9, 2026
A
Verified Purchase
Alice
San Leandro, US
★★★★★ 5
Best dog toy!
Color: Multicolor/Alligator & Wild Duck, Size: Medium, Color: Multicolor/Alligator & Wild Duck, Size: Medium
Best dog toy! Most dog toys lady maybe a week or less but this one has been going strong for almost 2 months. Both the squeekers still work on both toys i purchased. My vizsla loves ti squeek and carry it around. We added an empty water bottle in the pocket cavity for some extra fun! Yes, we are still on the same water bottle! Fantastic durability.
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Reviewed in the United States on May 26, 2026
A
Verified Purchase
Amy Jo
Draper, US
★★★★★ 3
Shows wear quickly
Color: Multicolor/Sheep & Cow, Size: Medium
These are cute but not holding up as well as I had hoped. Quality is ok and the Velcro has held up great. The fabric just isn’t as good as it could be. They are much larger than expected.
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Reviewed in the United States on April 28, 2026

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